SC Series One-Click Flash Measuring Instrument for Multi-Workpiece Inspection

Principle and Application

The SC large-field optical measuring instrument offers one-click measurement of multiple workpieces, high measuring efficiency, free part placement, and a high degree of intelligence and automation.

Compared with conventional instruments it is 3 to 10 times faster. The system is made up of a large-field telecentric optical system, contour and surface illumination, a 10-megapixel digital camera, geometry calculation and measurement software, and a dedicated computer.

It removes the problems of conventional instruments — projectors, vision measuring machines, tool microscopes, contour testers, vernier calipers and micrometers — such as time-consuming part and origin positioning, long batch measurement cycles, results that differ between operators, and cumbersome data management.

Measurement takes two steps: place the sample on the stage within the field of view and press the measure button. Results appear immediately. It is a one-click optical measuring system built for large batches of small parts with fine features on the shop floor.

Software Functions

### Measurement

1. Contour tools: one-click edge scanning for point, line, circle and arc; multi-segment edge extraction; circular edge extraction; ellipse extraction; box-select contour extraction; focus point; nearest point
2. Geometry: centre, angle, distance, line width, hole position, hole diameter, hole count, hole-to-hole distance, hole-to-edge distance, arc centre to hole, arc centre to edge, arc high point to arc high point, intersection to intersection
3. Feature construction: point, line, circle, arc, plane and pole elements for auxiliary measurement — intersection, centre point, extreme point, end point, two-point line, parallel line, perpendicular line, tangent line, bisector, centre line, segment merge, circle by radius, inscribed circle from three lines, inscribed circle from two lines and radius
4. Geometric tolerances: straightness, roundness, profile, position, parallelism, symmetry, perpendicularity, concentricity
5. Intelligent coordinate systems: create, recall, multiple workpiece coordinate systems, custom coordinate systems, shift, rotation and manual adjustment
6. Industry-specific tools: built-in templates for threads, gears and rubber rings
7. Tolerance setting: batch tolerance setting, grade classification, custom colour management
8. Annotation: radius, diameter, angle, linear, aligned, text and coordinate annotation
9. Automatic result analysis with NG/OK display, and saving of the analysis result

### Data Output

1. Excel reports with custom template support
2. Formula expression calculation and output
3. Automatic analysis with NG/OK display and result saving
4. Custom MES data interface
5. QR code and barcode recognition and storage
6. Automatic report output by time or by file

### Intelligent Programming and Measurement

1. CAD drawing import for programming
2. Intelligent workpiece recognition that calls up the matching measurement program
3. Automatic recognition and measurement of multiple faces on a workpiece

Training and Acceptance

### Training

1. Trainees should have basic metrology knowledge and basic computer skills.
2. Our engineer provides on-site training in system theory, practical operation and routine maintenance. Operators are assessed on site and may only run the equipment once they pass.
3. Duration: 1 to 2 working days.
4. Number of trainees: up to 3.

### Acceptance

1. On unpacking at site, check the model, the specification and quantity of accessories, and inspect for scratches, paint damage or damaged components.
2. Calibrate the instrument with our dedicated glass standard and confirm it meets the technical agreement.
3. Acceptance follows current national (or industry) standards together with this technical agreement.
4. Once accepted, both parties sign the Product Acceptance Report.

After-Sales Service

1. We provide a 12-month warranty from the date of delivery.
2. We respond within 3 hours of a fault report by phone, messaging, fax or email with remote guidance. If the fault cannot be cleared remotely, an engineer attends on site within 72 hours.
3. Please give us detailed fault information so we can respond quickly and effectively.
4. Within the warranty period, we provide free repair and replacement for quality defects under normal use, excluding consumable parts such as the stage glass. Software upgrades are free. Damage caused by human error, non-quality issues, natural disasters or other force majeure is not covered, but we will still provide service, with travel and material costs charged to the customer.
5. This is a precision measuring instrument with strict requirements on environment and installation. During the warranty period the equipment must not be relocated, disassembled or modified without our consent; the customer bears all consequences of doing so.
6. After the warranty period we continue to provide long-term paid service and technical support at preferential rates.

No.	Name	Sub-item	Specifications
1	Main Body	Mechanical Structure	One-piece cast aluminium structure, stable and reliable
2	Stage	Optical Glass
3	Z-axis Guideway	High-precision linear guideway
4	Z-axis Drive	Servo motor with ball screw
5	Optical System	Camera	20 MP monochrome digital camera (USB 3.0)
6	Optical Lens	High-resolution dual telecentric lens (distortion below 0.01%)
7	Transmitted Light	Parallel path LED transmitted illumination
8	Surface Reflected Light	External coaxial LED reflected illumination
9	Control System	Z-axis Motor	Integrated DC servo
10	Z-axis Movement	Automatic software-controlled lift
11	Software System	Measuring Software	QM-INSPEC one-click measurement software
12	Computer System	PC	i5-12th gen CPU, 240 GB HDD, 16 GB RAM, 4 GB GPU, 24 inch monitor
13	Accessories	Calibration Block	Lithographed standard element calibration block
14	Pin Gauge	10 mm ceramic pin gauge
15	Factory Certificate	SBK factory certificate
16	Factory Inspection Report	SBK factory inspection report
17	Manual	Hardware and software manuals
18	Optional Configuration	Light Source	External ring reflected illumination

Item	SC60	SC90	SC120	SC200
Machine Dimensions (mm)	307X420 X850	300 X450X850	400 x550x900mm	600 x750x1500mm
Glass Stage Size (mm)	100 X60	175X125	200 X145	250 X150
Net Weight (kg)	35	45	65	150
Stage Load Capacity (kg)	5	5	5	10
Optical Magnification	0.2X	0.16X	0.11X	0.0688X
Measuring Field of View (mm)	65X43	82X55	120 X80	190 X120
Z-axis Travel Range (mm)	55	55	55	55
Working Distance (mm)	200	250	200	355
Measuring Accuracy (μm)	±3	±3	±5	±6
Repeatability (μm)	±2	±2	±3	±4
Power Supply	AC 220-240 V, 50/60 Hz, 200 W	AC 220-240 V, 50/60 Hz, 200 W	AC 220-240 V, 50/60 Hz, 200 W	AC 220-240 V, 50/60 Hz, 500 W
Operating Environment	Temperature 10-35 °C, humidity 20-80% (non-condensing)	Temperature 10-35 °C, humidity 20-80% (non-condensing)	Temperature 10-35 °C, humidity 20-80% (non-condensing)	Temperature 10-35 °C, humidity 20-80% (non-condensing)